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Material List Generator

Generate a shopping list of materials for your boat build.

Quick Samples
Try these common configurations to get started

14ft Plywood Skiff

25ft Fiberglass Cruiser

30ft Steel Sailboat

Hull Dimensions
Enter your boat's principal dimensions

feet

feet

About This Tool
The Material List Generator creates a preliminary shopping list for your boat building project. Based on the boat's dimensions and construction method, it estimates the types and quantities of major materials you'll need to purchase. This is an essential first step for budgeting and project planning, helping you to understand the scope of your build before you begin.

Key Concepts:

Bill of Materials (BOM): A comprehensive list of all parts and materials needed for a project.
Waste Factor: Always buy 10-15% more material than estimated to account for cuts and mistakes.
Substrate: The base material you are working with (e.g., plywood, fiberglass, metal).
Encapsulation: Completely sealing a material (like wood) in waterproof epoxy.
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Material List Generator Calculator: What It Does and Why It Matters

Turning a set of plans into a shopping list without over-ordering or a mid-build run to the lumber yard is mostly careful arithmetic, and the material list generator does that arithmetic for the two most common backyard methods. From a length and a width it estimates the surface to be covered and derives plywood sheets, epoxy, fibreglass tape or cloth, and dimensional lumber.

It starts from a surface area, taken as length times width times a shape factor that stands in for the wetted and top-side surface of a hull, then applies the honest waste allowances a real builder learns the hard way, rounding sheets up and multiplying for a first-pass margin so the estimate arrives with material to spare rather than short.

Enter the boat's length and beam and choose a construction method, and the calculator returns a categorised shopping list for stitch-and-glue plywood or a fibreglass layup, a starting bill of materials you refine against your actual plans.

The Material List Generator Formula
Surface Area = Length × Width × 1.8; Plywood Sheets = ceil(Surface ÷ 32 × 1.5); Epoxy Coating = ceil(Surface ÷ 100); Glass Weight = (Surface ÷ 9) × (oz ÷ 16) × Layers
  • Length — Overall hull length in feet
  • Width — Beam in feet, used with length to size the surface
  • Surface Area — Estimated exterior area, length × width × 1.8
  • Plywood Sheets — Rounded-up 4×8 sheets with a 50% waste factor
  • Epoxy / Glass — Resin gallons and cloth or tape sized to the surface
Worked Example: Material List Generator Step by Step
  1. 1A 14 foot by 5 foot stitch-and-glue dinghy.
  2. 2Surface area = 14 × 5 × 1.8 = 126 square feet to sheathe.
  3. 3Plywood sheets = ceil(126 ÷ 32 × 1.5) = ceil(5.9) = 6 full 4×8 sheets.
  4. 4Epoxy for coating = ceil(126 ÷ 100) = 2 gallons, plus fillet epoxy about half the sheet count.
  5. 5Fibreglass tape for the seams runs roughly sheet count × 50 yards, enough to tape every joint inside and out with margin.
How to Use This Calculator
  1. Enter the boat's overall length and beam in feet.
  2. Select the construction method you are building with.
  3. Review the estimated surface area it derives from those.
  4. Read the plywood, epoxy and glass quantities.
  5. Refine the finished list against your actual plans.
Material List Generator Reference Table
MethodKey MaterialsWatch For
Stitch & GluePlywood, fillet + coat epoxy, tapeWaste on compound curves
Plywood-FramePlywood skins, lumber framesFrame timber length
Fibreglass LayupCloth, resin, gelcoat, coreResin-to-glass ratio
Strip / CompositeStrips, epoxy, glass sheatheStrip linear footage

What each method orders against the surface.

What This Means in a Real Build
  • Treat the list as a floor, then order once. The quantities carry a deliberate waste factor so the first buy is not short, but plywood and resin are cheapest in a single order with one shipping charge, so size your sheets and gallons up from these numbers and place one order rather than paying for a top-up later.
  • Round sheets up and think in full panels. Offcuts from cut pieces cover small brackets and doublers, so never order a fractional sheet, and where a compound curve wastes more material, add a sheet beyond the estimate rather than discovering the shortfall mid-hull.
  • Match epoxy to the job, not the total. Coating epoxy for sheathing all surfaces and thickened fillet epoxy for gluing seams are different volumes with different mixes, so buy to the separate figures the tool implies and keep margin for the small batches that cure before a slow joint is finished.
  • Verify cloth and tape against your actual seams. The tape and fibreglass figures scale from surface and sheet counts, but a hull with many long seams or a wide glass sheathing needs more, so lay out the joints on the plans and reconcile them to the estimate before ordering.
  • Cross-check every number against the specific plans. This is a fast, sensible first estimate from length and beam, not a substitute for the designer's bill of materials; where the plans give a definitive quantity, trust those, and use the generator to catch anything the plan list omits.

Formula verified against standard naval-architecture references · Updated October 2026

Material List Generator Calculator: Frequently Asked Questions

How much plywood do I need to build a boat?

The calculator estimates the exterior surface as length times width times 1.8, then converts to 4×8 sheets with a 50 percent waste allowance and rounds up. A 14 by 5 foot dinghy shows about six sheets. Treat that as the starting quantity and add for compound curves and test fits, then reconcile against your plans' own cut list.

How much epoxy for a stitch-and-glue hull?

Two separate volumes matter: coating epoxy to sheathe every surface, roughly a gallon per hundred square feet, and thickened fillet epoxy to glue the seams, sized against the sheet count. The tool gives both so you neither run dry while wetting out the hull nor mix more fillet than you can lay before it gels.

Why does the estimate include waste?

Because real cutting wastes material, especially on curves, and running short mid-build costs a second order and lost days. A factor of about 1.5 on sheets bakes that loss into the first number, so the estimate leans generous on purpose; you can trim it once your actual cut list is laid out.

Can I use this for a fibreglass layup?

Yes, the fibreglass path sizes cloth, resin and gelcoat from the surface area, applying a resin-to-glass weight ratio and a coverage figure per gallon for gelcoat. It gives the weights and gallons a first-pass layup needs, which you then check against the specific cloth weights and mould requirements of your project.

How accurate is a generated material list?

Good to within a shopping trip. It captures the dominant materials and their plausible volumes from just length and beam, but hulls differ in seam count, curve severity and hardware, so the true value is a complete starting list you refine against the plans, catching everything you will need rather than quoting a perfect price.

What does this list leave out?

Hardware and consumables that vary by design, such as fasteners, fittings, paint, filler, brushes, mixing supplies and safety gear. Use the generator for the big-ticket structural and chemical materials, then walk your plans once more to add the small items that individually cost little but collectively decide whether you can actually build this weekend.

Sources & Further Reading
  • Gougeon Brothers on Boat Construction — Gougeon Brothers
  • The Backyard Boatbuilder — Daniel St. John Green
  • Fiberglass Boat Repair & Maintenance — Charlie Wing